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20-500 Ton Heavy Duty Gantry Crane

Our 20-500 ton heavy duty gantry crane is designed to handle large and heavy loads efficiently. This broad capacity range such as 20 ton gantry crane, 30 ton gantry crane, 50 ton gantry crane, 100 ton gantry crane, 200 ton gantry crane and more ensures that we can meet the requirements of different industries, including shipbuilding, construction, manufacturing, logistics, energy, railway, precast concrete, and ports. We offer customized design and manufacturing services to suit your specific needs, ensuring the crane enhances work efficiency and safety in line with your unique application requirements.

Heavy Duty Gantry Crane for Sale
Heavy Duty Gantry Crane for Sale

Our Recent Heavy Duty Gantry Cranes Projects in Diverse Industries

Our heavy-duty gantry cranes contribute to improved efficiency, safety, and overall productivity in various industries. They are commonly utilized in manufacturing, construction, shipbuilding, railway operations, warehousing, logistics, the precast concrete industry, the steel sector, ports, and more. Below are some of our recent gantry crane projects in various industries.

Heavy Duty RMG Gantry Crane in Railway Yards

Heavy duty gantry cranes are essential for container handling in railway yards. These railway gantry cranes can efficiently lift and move containers, ensuring quick loading and unloading processes. Their adaptability to different container sizes and ability to cover large areas make them a practical choice for cargo management.

Here is a 45-ton rail mounted gantry crane that we delivered to a client in Kazakhstan for their railway yard. The crane is specifically engineered to hoist 20-foot, 40-foot, and 45-foot containers, efficiently managing a daily load of 100-120 containers. With a 32m span, a lifting height of 12.5m, an A6 work duty, and cantilever lengths of 8m and 5.5m, it caters to the unique demands of container handling in the specified environment.

Heavy Duty 45 Ton RMG Crane
Heavy Duty 45 Ton RMG Crane In a Railway Yard in Kazakhstan

Heavy Duty Rubber Tyred Gantry Crane in Precast Concrete Industry

Heavy duty rubber tyre gantry cranes are crucial in the precast concrete industry for lifting and placing heavy concrete elements like beams and panels. This accelerates the production process and ensures precision in the assembly of precast structures.

Here is an 800-ton rubber tyred gantry crane designed for a precast yard, with a 23m span and an 11m lifting height. During operation, two units work together to transport prefabricated box beams from the beam-making area to the beam storage area.

800 Ton Heavy Duty Gantry Cranes
Heavy Duty 800 Ton Gantry Cranes in Precast Yard

Heavy Duty Double Girder Gantry Crane in Steel Plant

In steel plants, double girder gantry cranes play a pivotal role in handling raw materials, moving heavy steel coils, steel pipes and steel plates, and positioning equipment. Their robust design and lifting capabilities make them essential for the demanding tasks within a steel manufacturing facility.

This double girder gantry crane, with a lifting capacity of 32t+32t, has been installed at our customer’s steel processing plant in Russia for handling large steel pipes. The crane features a 42m span and a lifting height of 12m.

Heavy Duty Gantry Cranes in a Steel Plant
Heavy Duty 32T+32T Gantry Cranes in a Steel Plant in Russia

Heavy Duty Straddle Carrier Gantry Crane in Construction Industry

At construction sites, heavy duty straddle carrier cranes can efficiently lift heavy materials and equipment, streamlining various construction tasks. From erecting steel structures to handling precast elements, gantry cranes for construction contribute to the precision and speed of operations. Their ability to cover large work areas aids in project efficiency, reducing manual labor and enhancing safety standards.

Here is a 180-ton straddle crane employed for installing prefabricated bridge segments along the construction line. It handles tasks such as lifting the segments from the transport vehicle, transporting them to the installation position, and performing installation, alignment, and splicing. The crane has a span of 18m and a lifting height of 15m.

180 Ton Heavy Duty Gantry Crane
Heavy Duty 180 Ton Gantry Crane in Bridge Construction

Heavy Duty Gantry Crane in Logistics Stations

Whether it’s swiftly moving containers at logistics stations or facilitating smooth material handling in warehouses, heavy duty cranes are indispensable, ensuring a swift and organized logistical operation.

Presented below is a 32-ton double girder gantry crane featuring a 30m span, a lifting height of 13m, and a work duty of A5. This crane is employed for lifting 40-foot and 20-foot containers at our customer’s logistics station in Kazakhstan.

32 Ton Heavy Duty Crane in Logistics Station
32 Ton Gantry Crane in Logistics Station

Heavy Duty Semi Gantry Crane in Manufacturing Industry

Heavy-duty gantry cranes are crucial in manufacturing, efficiently handling materials, streamlining production, and enabling precision assembly.

Presented are semi-gantry cranes with lifting capacity of 20t+10t, employed in a manufacturing facility in Uzbekistan for lifting heavy components. The crane features a 34m span, an 8.72m lifting height, and operates with a work duty of A5.

20T+10T Gantry Cranes in a Manufacturing Plant
20T+10T Gantry Cranes in a Manufacturing Plant in Uzbekistan

20-500 Ton Heavy Duty Gantry Cranes for Sale

Our heavy duty gantry cranes, ranging from 20 tons to 500 tons, play a crucial role in various industrial applications. Each capacity range offers specific applications, benefits and features tailored to meet different operational demands.

20-50 Ton Gantry Cranes for Sale

Our 20-50 ton gantry cranes are suitable for medium-sized industrial tasks. These cranes are engineered for optimal performance, featuring robust construction and advanced control systems that ensure both safety and efficiency. These heavy duty cranes offer versatility in handling a range of applications, providing reliable lifting solutions.

Typical Tonnage:

  • Our gantry cranes come in various capacities to meet diverse operational requirements. The range includes: 20 ton gantry crane, 25 ton gantry crane, 30 ton gantry crane, 40 ton gantry crane and 50 ton gantry crane. Each of these models is designed to provide specific solutions depending on the weight and nature of the load being handled, ensuring optimal performance and safety.
20 Ton Crane
20 Ton Gantry Crane for Sale
25 Ton Crane for Sale
25 Ton Gantry Crane
30 Ton Rubber Tyred Gantry Crane for Sale
30 Ton Gantry Crane for Sale
Heavy Duty 30 Ton Gantry Crane for Sale
30 Ton Gantry Crane
40 Ton Gantry Crane
40 Ton Gantry Crane for Sale
40 Ton Rubber Tyred Gantry Crane for Sale
40 Ton Gantry Crane
50 Ton Gantry Crane
50 Ton Gantry Crane for Sale
50 Ton Gantry Crane for Sale
Heavy Duty 50 Ton Gantry Crane

Applications:

  • Medium-sized industrial plants: Perfect for manufacturing facilities where moderate lifting tasks are common.
  • Construction sites: Suitable for sites that require moderate lifting and moving of materials such as beams and other construction components.
  • Assembly lines: Particularly useful in the automotive and machinery industries, where the handling of parts and assemblies is frequent.

Characteristics:

  • Moderate frequency of use: 20, 30, 50 ton gantry cranes are ideal for operations that do not require continuous heavy lifting.
  • Combination of light and medium loads: These cranes are capable of handling a variety of loads, making them versatile for different tasks.
  • Regular operational hours: 20, 30, 50 ton gantry cranes are suitable for environments with standard working hours, ensuring consistent performance.

Key Features:

  • Balanced performance and durability: Designed to offer long-lasting service with minimal downtime.
  • Enhanced safety and control features: Advanced control systems and safety mechanisms to ensure secure and efficient operations.
  • Moderate maintenance requirements: Built for ease of maintenance, reducing operational costs and downtime.

Price Estimates for Different Capacities:

  • 20 Ton Gantry Crane Price: A double girder 20t gantry crane is suitable for medium-duty applications. These cranes are commonly used in workshops, warehouses, and construction sites. The approximate price range of a gantry crane 20 ton: $70,000 – $143,000
  • 30 Ton Gantry Crane Price: A double girder 30 ton gantry crane offers a bit more capacity for heavier tasks. These cranes are often used in larger industrial settings and construction projects. The approximate price range of a 30 ton gantry crane: $84,000 – $170,000
  • 50 Ton Gantry Crane Price: A double girder 50 ton gantry crane is ideal for heavy-duty applications. These cranes are widely used in shipyards, steel mills, and large construction sites. The approximate price range of a gantry crane 50 ton: $100,000 – $200,000

50-100 Ton Gantry Cranes for Sale

Moving up the weight class, our 50-100 ton gantry cranes offer increased capacity without compromising on precision. These heavy duty cranes are equipped with advanced technology, including control panels, high-strength materials, and safety features. Designed to meet the demands of industrial environments, these cranes are ideal for tasks requiring higher lifting capacity.

Typical Tonnage:

  • Our range includes 60 ton gantry crane, 70 ton gantry crane, 80 ton gantry crane and 100 ton gantry crane, each tailored to meet specific lifting requirements in heavy-duty applications.
60 Ton Gantry Cranes for Sale
Heavy Duty 60 Ton Gantry Crane
70 Ton Gantry Crane
70 Ton Gantry Crane for Sale
80 Ton Gantry Crane for Sale
Heavy Duty 80 Ton Gantry Crane
100 Ton Gantry Crane
100 Ton Gantry Crane for Sale

Applications:

  • Heavy Manufacturing Industries: Handling large machinery components and materials.
  • Large-Scale Construction Projects: Lifting heavy construction materials and structures.
  • Shipbuilding and Repair Yards: Facilitating the assembly and maintenance of ships and marine vessels.

Characteristics:

  • 50-100 ton gantry cranes are ideal for frequent use with heavy loads.
  • These cranes have longer operational hours.
  • 50-100 ton gantry cranes have higher performance demands.

Key Features:

  • Robust Construction: Built from high-quality steel and designed for durability, these cranes provide long-term performance under demanding conditions.
  • Safety Features: Integrated safety mechanisms such as overload protection, emergency stop buttons, and comprehensive monitoring systems ensure safe operations at all times.
  • High Performance: Engineered to deliver high lifting capacities and operational efficiency, these cranes are suitable for tasks that require frequent use and prolonged operational hours.

100-500 Ton Gantry Cranes for Sale

Our 100-500 ton and above gantry cranes are designed for handling the most massive loads. Featuring advanced technology, these cranes provide a solution for tasks that require substantial lifting capacity. Safety features, durability, and adaptability make them suitable for the most demanding projects.

Typical Tonnage:

  • Our range includes 200 ton gantry crane, 300 ton gantry crane, 400 ton gantry crane, 500 ton gantry crane and more, each designed to meet specific heavy lifting requirements across various industries.
200 Ton Crane for Sale
200 Ton Gantry Crane for Sale
300 Ton Rubber Tyred Crane for Sale
Heavy Duty 300 Ton Gantry Crane
400 Ton Crane
400 Ton Heavy Duty Gantry Crane for Sale
500 Ton Gantry Cranes for Sale
Heavy Duty 500 Ton Gantry Crane

Applications:

  • Mega Construction Projects: Facilitating the lifting and placement of enormous construction components such as bridge sections, large precast concrete structures, and heavy equipment.
  • Steel Mills and Metal Fabrication Plants: Handling massive steel coils, heavy machinery, and fabricated metal components.
  • Aerospace and Defense Industries: Supporting the assembly and maintenance of large aircraft, spacecraft, and military equipment.

Characteristics:

  • 100-500 ton gantry cranes have constant use with very heavy loads.
  • These cranes have extended operational hours, often 24/7.
  • 100-500 ton gantry cranes require maximum performance and reliability.

Key Features:

  • Ultra-Strong and Reinforced Design: Engineered to handle the heaviest loads with reinforced structures that ensure stability and strength.
  • Sophisticated Safety and Automation Systems: Incorporating advanced safety features and automated controls to enhance operational safety and efficiency.
  • High Resilience to Wear and Tear: Built to withstand harsh environments and continuous use, ensuring long-term durability and minimal downtime.

Custom-Designed Heavy Duty Gantry Cranes for Your Unique Requirements

Recognizing the diverse needs of our clients, we offer custom-designed solutions through our professional team of engineers. Our large gantry cranes can be tailored to suit your specific requirements, ensuring optimal performance and efficiency.

Aicrane Custom Design Capabilities

Our professional team of engineers brings a wealth of expertise to the table, allowing us to cater to a wide range of industry needs. Whether you operate in shipyards, railway, construction sites, manufacturing facilities, or any other industrial setting, our engineers collaborate with you to understand your unique challenges and requirements.

Aicrane Team of Engineers
Aicrane Team of Engineers

Examples of Heavy Duty Crane Solution Designs

Example One: Heavy Duty Mobile Gantry Crane Solution Design for Steel Plant

Our team designed a large mobile gantry crane to lift and move steel materials in a steel plant. This mobile gantry crane has a load capacity of 50t+50t, a span of 8m, a lifting height of 10m, and a work duty of A5. The rubber tyre design enhances operational flexibility and efficiency in the plant.

Mobile Crane Design
Large Mobile Gantry Crane Design

Example Two: Heavy Duty Gantry Crane Solution Design for Container Handling

Our engineers customized a rail mounted gantry crane for efficient container handling in a railway yard. This crane has a load capacity of 40 ton, a span of 22.2m, a lifting height of 7.5m, and a work duty of A7.

Rail Mounted Gantry Crane Design
Rail Mounted Gantry Crane Design

Looking for a customized heavy duty gantry crane? Reach out to us today for a lifting solution that perfectly fits your operational requirements.

How to Install a Heavy Duty Gantry Crane?

Efficiently installing a gantry crane is crucial for its optimal performance and safety within your industrial facility. Our installation service provides practical guidance through online and onsite support, making the process straightforward.

On-site Installation of Heavy Duty Gantry Crane
On-site Installation of Large Gantry Crane
  • Understanding Your Needs: Our installation team collaborates with you to assess your facility and determine the gantry crane specifications, tailoring the installation plan to meet your unique operational requirements.
  • Online Installation Guidance: Our installation engineers can provide online installation guidance. There are also detailed gantry crane installation manuals, video tutorials, and step-by-step instructions for a self-guided installation approach.
  • Onsite Installation Support: Our onsite support offers hands-on assistance from experienced professionals, ensuring precision and adherence to safety standards during the installation process.

Our After-Sales Service for Cranes

We offer a practical and reliable after-sales service to ensure the prolonged performance and durability of our lifting equipment. Here are the key aspects of our after-sales service:

  • Inspection and Maintenance Service: We can provide regular inspections and maintenance service to identify and address issues before they become major problems, such as routine check-ups and timely replacement of wear parts.
  • Responsive Technical Support: Our team of technical support professionals is readily available to address queries or concerns promptly. Whether troubleshooting issues, offering guidance on routine maintenance, or assisting in optimizing crane performance, our responsive technical support ensures effective solutions tailored to your operational needs.
  • Spare Parts Availability: We maintain an inventory of genuine spare parts, ensuring compatibility and optimal functionality.
  • Training Service: Our after-sales service includes practical training service covering crane operation, routine maintenance procedures, and safety protocols. This empowers your personnel with the skills and knowledge needed to handle the equipment, contributing to the overall efficiency and safety of your operations.

Aicrane After-sales Service

Our sturdy and dependable heavy-duty gantry cranes, along with our thorough after-sales service, make us a trustworthy partner for your industrial lifting needs. If you’re ready to get started, don’t hesitate to contact us.

FAQs About Heavy Duty Cranes

What is a heavy-duty cycle of gantry cranes?
A heavy-duty cycle refers to the operational usage pattern of gantry cranes that involves frequent and intensive lifting operations. This typically includes high lifting capacity, long operational hours, and continuous use, often in demanding industrial environments.
How is the duty cycle of a gantry crane classified?

The duty cycle of a gantry crane is classified based on load frequency, duration, and operational conditions. The classifications according to ISO and FEM standards are:Light Duty (ISO M1-M2 / FEM 1m-2m)

  • Use: Low frequency
  • Loads: Light
  • Operations: Maintenance, light material handling

Medium Duty (ISO M3-M4 / FEM 3m-4m)

  • Use: Moderate frequency
  • Loads: Medium
  • Operations: General workshops, occasional heavy lifting

Heavy Duty (ISO M5-M6 / FEM 5m-6m)

  • Use: High frequency
  • Loads: Heavy
  • Operations: Frequent heavy lifting, industrial applications

Very Heavy Duty (ISO M7-M8 / FEM 7m-8m)

  • Use: Very high frequency
  • Loads: Very heavy
  • Operations: Continuous heavy lifting, critical industrial tasks
How is the heavy duty cycle of a gantry crane determined?
The heavy duty cycle of a gantry crane is determined by several factors, including the frequency and duration of crane use, the average load weight, and the number of lifts per hour. It also considers the operational environment, such as temperature and humidity, which can impact the crane’s performance and lifespan. Manufacturers often provide duty cycle ratings based on standardized classifications, such as those from the FEM (Fédération Européenne de la Manutention), which categorize cranes into different duty classes based on these operational factors.
Why is understanding the heavy duty cycle important for gantry crane operation?
Understanding the heavy duty cycle is crucial for gantry crane operation because it ensures safe usage, extends the crane’s lifespan, optimizes performance, guides maintenance scheduling, and ensures compliance with industry standards. It prevents overuse and reduces the risk of accidents and equipment failure.
How does the heavy duty cycle affect the selection of a gantry crane?

The heavy duty cycle affects the selection of a gantry crane by determining the crane’s capacity, durability, and design specifications.Cranes with higher duty cycles are built to handle more frequent and intense use, making them suitable for demanding applications. This influences the choice of materials, structural reinforcements, and motor power.

Selecting a crane with an appropriate duty cycle ensures it can meet operational demands without excessive wear, reducing maintenance needs and extending the crane’s lifespan.

Therefore, understanding the expected duty cycle is essential for choosing a crane that will perform reliably and safely under specific working conditions.

Can the duty cycle of a gantry crane be modified?
The duty cycle is a design characteristic and cannot be modified. However, operational practices can be adjusted to stay within the crane’s duty cycle limits.
What happens if a gantry crane is operated beyond its duty cycle?
Operating beyond the duty cycle can lead to overheating, mechanical failures, reduced lifespan, and safety hazards.

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