In early 2023, Aicrane was contracted to supply and install a 10-ton overhead crane in a customer’s workshop located in Ulaanbaatar, Mongolia. The customer, a prominent manufacturing company specializing in heavy machinery, required a robust and reliable crane system to streamline their production processes. This case outlines the installation and the comprehensive testing, including the hoist test up and down and crane travel, to ensure the crane’s functionality and safety.
Project Overview of the 10 Ton Overhead Crane
- Customer: Confidential Manufacturing Company
- Location: Ulaanbaatar, Mongolia
- Crane Type: AQ-HD Overhead Crane
- Capacity: 10 tons
- Installation Date: October 2023
Installation Process of the 10 Ton Overhead Crane in Mongolia
Aicrane’s team of experienced engineers conducted a thorough site assessment to determine the best location for the 10 ton overhead crane. Factors such as the workshop’s layout, structural integrity, and power supply were evaluated to ensure optimal crane placement.
Crane Design and Manufacturing:
Once the site assessment was complete, Aicrane designed and manufactured a customized 10-ton overhead crane tailored to the customer’s specific needs and workshop requirements. The crane was fabricated to meet international safety standards and regulations.
The installation process involved a series of steps, including:
- Structural modifications to support the crane’s runway beams.
- Mounting and securing the crane’s steel support structure.
- Installation of the electrical components, including the control panel and wiring.
- Rigging and installation of the 10-ton hoist unit.
Throughout the installation, Aicrane ensured strict adherence to safety protocols, including the use of certified materials and components, and rigorous quality control checks.
Testing Procedures of the Mongolia 10 Ton Overhead Crane
Hoist Test Up and Down:
After the installation was completed, a comprehensive hoist test was conducted to evaluate the crane’s vertical lifting capacity. The following aspects were assessed:
- Smoothness of hoist operation.
- Load capacity verification at various positions.
- Emergency stop functionality.
Crane Travel Test
Following the hoist test, the crane’s horizontal movement was tested. This involved:
- Ensuring smooth and controlled movement along the runway beams.
- Verification of travel limits and precision.
- Emergency stop and anti-sway mechanisms testing.
At Aicrane, we are dedicated to delivering dependable and efficient lifting solutions customized to meet the distinctive requirements of our valued customers. Our installation and testing procedures were carried out with the highest degree of professionalism, guaranteeing that our customer’s workshop is equipped with a state-of-the-art overhead crane to elevate their manufacturing capabilities to new heights.